The following specifications are for the Ford Contour and Mercury Mystique manufactured throughout 1995-2000. Unless otherwise noted, all unmarked measurements are in inches. For some more V6 and SVT specifications please see the Contour SVT specifications list.
| Fluids, lubricants, capacities
|
Both engines
|
I4 Zetec
|
V6 Duratec
|
| AC Refrigerant
|
R134a
|
|
|
| AC Refrigent capacity
|
24.5-27.5 oz
|
|
|
| Brake fluid
|
DOT 3
|
|
|
| Engine oil viscosity
|
5W-30
|
|
|
| Engine oil capacity (w/ filter change)
|
|
4.5 qt
|
5.8 qt, 6.0-6.5 (safer recommendation)
|
| Engine coolant
|
50/50 mixture of ethylene glycol antifreeze and water
|
|
|
| Engine coolant capacity (w/ heater core)
|
|
7.5 qt (95-97 automatic),7.0 qt (98+ automatic), 7.0 (95+ manual),
|
9.1 qt (95-98 automatic), 10.2 qt (98+ automatic), 8.9 qt (95-98 manual), 10 qt (99+ manual)
|
| Power steering fluid
|
Mercon automatic trans fluid
|
|
|
| Trans auto & manual fluid
|
Mercon 5 automatic trans fluid
|
|
|
| Trans auto capacity dry fill
|
|
9.0 qt (95-97), 7.6 qt (98+)
|
10.3 qt
|
| Trans auto capacity drain & refill
|
4 qt to start, then add as necessary
|
|
|
| Trans manual capacity
|
5.5 pt
|
|
|
| Trans manual clutch fluid
|
Dot-3 brake fluid
|
|
|
| Cooling system
|
|
|
|
| Radiator cap opening pressure
|
16 psi
|
|
|
| Recovery tank filler cap pressure
|
13-18 psi
|
|
|
| Pressure test
|
20 psi for 10 sec
|
|
|
| Thermostat
|
Opens 189-194, fully open 216 F
|
|
|
| Radiator fan activation
|
stage1: 100 deg C stage2: 103 deg C
|
|
|
| Radiator fan deactivation
|
stage1: 93 deg C stage2: 100 deg C
|
|
|
| Temperature sensor
|
68 deg F 35.0-40.0 K-ohms, 212 deg F 1.9-2.5K-ohms, 248 deg F 1.0-1.3 K-ohms.
|
|
|
| Fuel system
|
|
|
|
| Fuel filter
|
Motorcraft FG-800A
|
|
|
| Fuel pressure idle, regulator hose connected
|
27.5-33.5 psi (fpr vacuum connected), 36-42 psi (fpr vacuum disconnected)
|
|
|
| Fuel system hold pressure
|
26 psi
|
|
|
| Fuel injector resistance
|
13.7-15.2 ohms
|
|
|
| Idle control valve resistance
|
6-14 ohms
|
|
|
| Idle-increase solenoid valve resistance
|
50-120 ohms
|
|
|
| Ignition & electrical
|
|
|
|
| Firing order
|
|
1-3-4-2
|
1-4-2-5-3-6
|
| Cylinder & coil terminal order
|
|
|
|
| Spark plugs
|
|
Motorcraft AYSF22FM (95-97), Motorcraft AZFS32FE (98+), Autolite XP5364 (95+)
|
Motorcraft AGFS32FM, Autolite XP104
|
| Gap
|
|
0.050
|
0.054
|
| Battery rating
|
540-650 CCA
|
|
|
| Ignition timing
|
10 ± 2 deg
|
|
|
| Ignition coil output min
|
37.0 kilovolts
|
|
|
| Ignition coil primary resistance
|
0.50 ± 0.05 ohms
|
|
|
| Alternator output
|
130 amps
|
|
|
| Alternator brush length min
|
7/32
|
|
|
| Alternator reg voltage at 2000 rpm
|
13.0-15.0 v
|
|
|
| Crank position sensor resistance
|
200-450 ohms
|
|
|
| Cam position sensor resistance
|
200-900 ohms
|
|
|
| Intake air temp sensor ±15%
|
68 deg F 37.30 kOhms, 194 deg F 3.84 kOhms
|
|
|
| Throttle position sensor
|
400-6000 ohms
|
|
|
| Power steering pressure switch
|
contacts open inifite resistance 456-460 psi, contacts closed 0-2.5 ohms 196-348 psi
|
|
|
| Charcoal canister purge solenoid valve
|
50-120 ohms
|
|
|
| Pulse-air solenoid valve
|
50-120 ohms
|
|
|
| Manual trans MTX-75
|
|
|
|
| Gear ratio 1st
|
3.42:1
|
|
|
| Gear ratio 2nd
|
2.14:1
|
|
|
| Gear ratio 3rd
|
1.45:1
|
|
|
| Gear ratio 4th
|
1.03:1
|
|
|
| Gear ratio 5th
|
0.77:1
|
|
|
| Gear ratio reverse
|
3.42:1
|
|
|
| Gear ratio final drive
|
|
3.84:1
|
4.06:1
|
| Pressure plate runout max
|
0.028 in
|
|
|
| Disc lining thickness min (to rivet heads)
|
1/32
|
|
|
| Flywheel runout max
|
0.008
|
|
|
| Engine information
|
|
|
|
| Displacement
|
|
2.0 l (122 cu in)
|
2.5 l (153 cu in)
|
| Oil pressure (hot)
|
|
20-45 psi at 1500 rpm (95-97), 35-65 psi at 2000 rpm (98+)
|
20-45 psi at 1500 rpm
|
| Direction of crankshaft rotation
|
|
Clockwise (from right hand side of vehicle)
|
|
| Brakes
|
|
|
|
| Disc brake pad thickness (min)
|
1/8
|
|
|
| Drum brake shoe thickness - bonded (min)
|
1/8
|
|
|
| Drum brake shoe thickness - riveted (min)
|
1/16
|
|
|
| Front
|
Ventilated disc, single-piston floating caliper
|
|
|
| Front disc thickness
|
0.95 (new), 0.87 (min)
|
|
|
| Front disc run-out max
|
0.006
|
|
|
| Front disc thickness variation max
|
.0006
|
|
|
| Frong hub face runout max
|
.002
|
|
|
| Rear drums
|
Leading and trailing shoes, automatic adjusters
|
|
|
| Rear drum diameter
|
8, 9.0 (new), 9.04 (max)
|
|
|
| Rear disc
|
Vented disc, single-piston floating caliper
|
|
|
| Rear disc thickness
|
0.787 (new), 0.71 (min)
|
|
|
| Rear disc run-out max
|
0.006
|
|
|
| Rear disc thickness variation max
|
0.0006
|
|
|
| Rear hub run-out max
|
0.002
|
|
|
| Torque specifications
|
|
|
|
| Tensioner drivebelt mounting bolt
|
|
35 ft-lbs
|
15-22 ft-lbs
|
| Spark plugs
|
|
108-156 in-lbs (95-97), 132 in-lbs (98+)
|
84-180 in-lbs (95-97), 144 in-lbs (98+)
|
| Engine oil drain plug
|
15-21 ft-lbs
|
|
|
| Wheel lug nuts
|
95 ft-lbs
|
|
|
| Valve cover bolts
|
|
53-71 in-lbs (95-97), 62 in-lbs (98+)
|
72-108 in-lbs
|
| Timing belt idler pulley bolts
|
|
47-53 ft-lbs (95-97), 38 ft-lbs (98+)
|
|
| Camshaft cap bolts
|
|
stage1: 90 in-lbs stage2: 180 in-lbs (95-97), 132 in-lbs (98+)
|
72-108 in-lbs
|
| Cam rear seal retinaer
|
|
|
72-108 in-lbs
|
| Cylinder head bolts
|
|
stage1: 15-22 ft lbs stage2: 30-37 ft-lbs stage3: Tighten 90-120 deg (95-97), stage1: 18 ft-lbs stage2: 33 ft-lbs stage3: Tighten additional 105 deg (98+)
|
stage1: 27-32 ft-lbs stage2: rotate 85-95 deg stage3: Loosen one full turn stage4: 27-32 ft-lbs stage5: rotate 85-95 deg, stage6: rotate 85-95 deg
|
| Timing belt cover fasteners
|
|
27-44 in-lbs (upper cover), 53-71 in-lbs (center & lower cover except 98), 36 ft-lbs (center cover 98)
|
|
| Cover studs to cylinder head or block
|
|
78-96 in-lbs
|
|
| Timing belt tensioner bolt
|
|
26-30 ft-lbs (95-97), 18 ft-lbs (98+)
|
|
| Timing belt tensioner back plate locating peg
|
|
72-96 in-lbs (95-97)
|
|
| Timing belt tensioner spring retaining pin
|
|
71-97 in-lbs (95-97)
|
|
| Timing belt sprocket to camshaft bolts
|
|
47-53 ft-lbs (95-97), 50 ft-lbs (98+ intake cam), 88 ft-lbs (98 exhaust cam), stage1: 44 ft-lbs stage2: 89 ft-lbs (99+ exhaust cam)
|
|
| Drivebelt idler pulley
|
|
35 ft-lbs (95-98), 30 ft-lbs (99+)
|
15-22 ft-lbs
|
| Intake manifold nuts & bolts
|
|
144-180 in-lbs
|
72-108 in-lbs (upper & lower)
|
| Intake manifold studs
|
|
84 ft-lbs
|
|
| Alternator output terminal
|
80-97 in-lbs
|
|
|
| Alternator pulley
|
33 ft-lbs
|
|
|
| Alternator
|
15-22 ft-lbs (95-97), 33 ft-lbs (98+)
|
|
|
| Alternator bracket
|
|
35 ft-lbs (95-97), 48 ft-lbs (98+)
|
|
| Starter through-bolts
|
45-89 in-lbs
|
|
|
| Starter motor mount bracket
|
18 ft-lbs bolts, 150 in-lbs nuts
|
|
|
| Starter motor mount
|
15-20 ft-lbs
|
|
|
| Starter solenoid
|
45-89 in-lbs
|
|
|
| Cylinder head support
|
|
35 ft-lbs (front & rear)
|
|
| Front engine lifting eye bolt
|
|
120-156 in-lbs (left hand), 29-40 ft-lbs (right hand)
|
|
| Exhaust manifold heat shield
|
|
60 in-lbs (cyl head), 84 in-lbs (dip stick), 17 ft-lbs (coolant pipe to manifold)
|
|
| Exhaust manifold nuts
|
|
132 in-lbs
|
13-16 ft-lbs
|
| Crank pulley
|
|
81-89 ft-lbs
|
stage1: 89 ft-lbs stage2: loosen one turn stage3: 35-39 ft-lbs stage4: rotate 90 deg
|
| Oil pump
|
|
72-96 in-lbs
|
72-108 in-lbs
|
| Oil pickup
|
|
71-97 lbs (screws) 156-180 in-lbs (baffle)
|
72-108 in-lbs (nuts & bolts 95-98), stage1: 44 in-lbs stage2: Tighten 45 deg (nuts & bolts 99+)
|
| Oil filter adapter
|
|
13-18 ft-lbs
|
25 ft-lbs
|
| Oil pressure sensor adapter
|
|
|
15-22 ft-lbs
|
| Oil pan baffle
|
|
|
15-22 ft-lbs (95-98), stage1: 44 in-lbs stage2: Tighten 45 deg (99+)
|
| Oil pan
|
|
15-18 ft-lbs (95-97), 84 in-lbs (98), 18 ft-lbs (99+)
|
15-22 ft-lbs
|
| Oil pan to trans
|
|
25-34 ft-lbs
|
25-34 ft-lbs
|
| Rear main oil seal retainer
|
|
156-192 in-lbs
|
|
| Coolant tube to oil pan
|
|
84 in-lbs
|
|
| Flywheel/driveplate
|
|
79-88 ft-lbs
|
54-64 ft-lbs
|
| Trans manual to engine
|
|
30 ft-lbs
|
|
| Trans manual linkage support rod
|
41 ft-bs
|
|
|
| Trans manual linkage clamp bolt
|
144 in-lbs
|
|
|
| Trans manual shift assembly rear mounting
|
32 ft-lbs
|
|
|
| Trans manual linkage to selector shaft
|
17 ft-lbs
|
|
|
| Clutch slave cylinder bleed screw
|
61-87 in-lbs
|
|
|
| Driveaxle support bearing bracket
|
17-22 ft-lbs
|
|
|
| Driveaxle hub retaining nut
|
251 ft-lbs (95-97), 200 (98+)
|
|
|
| Release cylinder bolts
|
84-168 in-lbs (95-97), 88 in-lbs (98+)
|
|
|
| Rlease cylinder hydraulic fitting
|
124 in-lbs
|
|
|
| Clutch master cylinder nuts
|
88 in-lbs
|
|
|
| Pressure plate
|
13-18 ft-lbs (95-97), 21 ft-lbs (98+)
|
|
|
| Trans auto selector cable bracket
|
15-19 ft-lbs
|
|
|
| Trans auto torque converter
|
25-29 ft-lbs
|
|
|
| Trans auto to engine
|
41-50 ft-lbs (95-97), 30 ft-lbs (98+)
|
|
|
| Trans auto oil cooler lines
|
17 ft-lbs (95-97), 27-32 ft-lbs (98+)
|
|
|
| Trans auto selector lever
|
84 in-lbs
|
|
|
| Trans auto selector lever sensor
|
88 in-lbs
|
|
|
| Trans auto speed sensor
|
44 in-lbs
|
|
|
| Trans auto drain plug
|
19-21 ft-lbs
|
|
|
| Trans auto cooler lines
|
15-19 ft-lbs
|
|
|
| Engine/trans mount front
|
|
35 ft-lbs (subframe)
|
52-70 ft-lbs
|
| Engine/trans mount rear man
|
|
58-62 ft-lbs (12mm trans bolts), 35 ft-lbs (10mm trans bolts), 35 ft-lbs (subframe)
|
52-70 ft-lbs
|
| Engine/trans mount rear auto
|
|
35-36 (trans), 35 ft-lbs (subframe)
|
30-41 ft-lbs
|
| Engine/trans mount left-hand
|
|
61 ft-lbs (trans)
|
30-41 ft-lbs
|
| Engine/trans mount right-hand
|
|
61-66 ft-lbs (engine), 82 ft-lbs (body)
|
30-41 ft-lbs
|
| Engine/trans mount centerbolts
|
|
89 ft-lbs
|
75-102 ft-lbs
|
| Timing chain guide & tensioner
|
|
|
15-22 ft-lbs
|
| Cap bolts & studs main bearing
|
|
63 ft-lbs
|
|
| Cap bolts connecting rods
|
|
stage1: 26 ft-lbs stage2: tighten 90 degrees
|
stage1: 17 ft-lbs stage2: 32 ft-lbs stage3: tighten 90 deg
|
| Piston cooling oil-jet blanking plug
|
|
84 in-lbs
|
|
| Crank case lower to block
|
|
16 ft-lbs (98), 22 ft-lbs (99+)
|
stage1: bolts 1-8 18 ft-lbs stage2: bolts 9-16 30 ft-lbs stage3: bolts 1-16 tighten 90 deg stage 4: bolts 17-22 18 ft-lbs
|
| Radiator lower support
|
71-97 in-lbs
|
|
|
| Thermostat housing
|
|
78 in-lbs
|
156 in-lbs
|
| Coolant temperature gauge sensor
|
|
62-89 in-lbs
|
13-18 ft-lbs
|
| Coolant temperature sensor
|
|
89-120 in-lbs (95-97), 156 in-lbs (98+)
|
120-168 in-lbs (95-97), 17 ft-lbs (98+)
|
| Water pump
|
156 in-lbs
|
|
|
| Air conditioning condenser
|
24-48 in-lbs
|
|
|
| Air conditioning compressor
|
|
15-22 ft-lbs (95-97), 65 (98+)
|
15-22 ft-lbs
|
| Radiator fan shroud
|
24-28 in-lbs
|
|
|
| Water crossover retainers
|
|
|
71-106 in-lbs
|
| Plenum chamber
|
35 in-lbs
|
|
|
| Throttle body
|
88 in-lbs
|
|
|
| Idle control valve
|
88 in-lbs
|
|
|
| Fuel injector retainer
|
|
|
71-106 in-lbs
|
| Fuel pressure regulator
|
|
35 in-lbs
|
66 in-lbs (95-97), 53 in-lbs (98), 60 in-lbs (99+)
|
| Fuel rail
|
88 in-lbs
|
|
|
| Fuel rail couplings
|
17-22 ft-lbs
|
|
|
| Exhaust all
|
30-33 ft-lbs
|
|
|
| Crank position sensor
|
|
53-108 in-lbs
|
40-61 in-lbs
|
| Cam position sensor
|
|
156-204 in-lbs (95-97), 66 in-lbs (98+)
|
71-106 in-lbs (95-97), 84 in-lbs (98+)
|
| Intake air temp sensor
|
17 ft-lbs
|
|
|
| Oxygen sensor
|
44 ft-lbs
|
|
|
| EGR valve mounting
|
|
62-97 in-lbs
|
15-22 ft-lbs
|
| EGR valve to exhaust manifold
|
|
44 ft-lbs (tube nuts), 62-97 in-lbs (coil bracket)
|
26-33 ft-lbs
|
| Filter housing
|
35 ft-lbs
|
|
|
| Exhaust manifold piping sleve nuts
|
24 ft-lbs
|
|
|
| Throttle position sensor
|
|
132-180 in-lbs (95-97), 177 in-lbs (98+)
|
21-29 ft-lbs (95-97), 40 ft-lbs (98+)
|
| Caliper bracket
|
89 ft-lbs front & back
|
|
|
| Front caliper guide bolts
|
21 ft-lbs
|
|
|
| Rear caliper guide bolts
|
30 ft-lbs
|
|
|
| Rear drum brake backing plate
|
37 ft-lbs
|
|
|
| Rear disc brake splash shield
|
66 ft-lbs
|
|
|
| Vacuum booster unit
|
30 ft-lbs
|
|
|
| Master cylinder
|
17 ft-lbs
|
|
|
| ABS hydraulic unit
|
180 in-lbs
|
|
|
| Wheel cylinder bolts
|
108 in-lbs
|
|
|
| Front subframe
|
96 ft-lbs
|
|
|
| Front lower arm ball joint to lower arm
|
43 ft-lbs
|
|
|
| Front lower arm ball joint to steering knuckle
|
40 ft-lbs (95-97), 62 ft-lbs (98+)
|
|
|
| Front lower arm to subframe
|
62 ft-lbs
|
|
|
| Front sway/stabilizer bar
|
18 ft-lbs
|
|
|
| Front sway/stabilizer bar link
|
26 ft-lbs
|
|
|
| Front suspesnion strut to knuckle
|
62 ft-lbs
|
|
|
| Front suspension strut upper mount nuts
|
34 ft-lbs
|
|
|
| Front suspension strut thrust bearing nut
|
44 ft-lbs
|
|
|
| Rear crossmember
|
75-102 ft-lbs
|
|
|
| Rear front lower arm to knuckle & crossmember
|
52-72 ft-lbs
|
|
|
| Rear lower arm to knucklke
|
75-102 ft-lbs
|
|
|
| Rear lower arm to crossmember
|
52-72 ft-lbs
|
|
|
| Rear sway/stabilizer bar
|
14-19 ft-lbs
|
|
|
| Rear sway/stabilizer bar link
|
22-30 ft-lbs
|
|
|
| Rear suspension strut to knuckle
|
52-72 ft-lbs
|
|
|
| Rear hub nut
|
214 ft-lbs
|
|
|
| Rear tie bar & tie bar bracket
|
75-102 ft-lbs
|
|
|
| Rear strut upper mount
|
17-22 ft-lbs
|
|
|
| Rear strut upper nut
|
30-43 ft-lbs
|
|
|
| Steering rack mounts
|
101 ft-lbs
|
|
|
| Tie-rod end to knuckle
|
18-22 ft-lbs
|
|
|
| Tie-rod end to locknut
|
25-35 ft-lbs
|
|
|
| Steering wheel
|
33-41 ft-lbs
|
|
|
| Flex coupling
|
17-24 ft-lbs
|
|
|
| Power steering pipe unions
|
20-26 ft-lbs
|
|
|
| Steering column to coupling
|
168-240 in-lbs
|
|
|
| Steering column mounts
|
168-240 in-lbs
|
|
|
| Steering pump mount
|
180-252 in-lbs
|
|
|
| Steering pump pressure line
|
42-54 ft-lbs
|
|
|
| Hood & trunk hinges
|
18 ft-lbs
|
|
|
| Trunk-lid
|
84 in-lbs
|
|
|
| Front seat & seat belts
|
28 ft-lbs
|
|
|
| Bumper
|
84 in-lbs
|
|
|
| Rebuild info
|
|
|
|
| Cam bearing inside diameter
|
|
|
1.062-1.063 in
|
| Cam bearing journal diameter
|
|
1.022-1.023
|
1.060-1.061 in
|
| Cam bearing clearance
|
|
0.0008-0.0027
|
0.001-0.0064 (standard), 0.0047 (service limit)
|
| Cam endplay
|
|
0.003-0.009 (95-98), 0.0007-0.008 (99+)
|
0.001-0.0064 in
|
| Cam lifter diameter
|
|
1.116-1.117 (95-97), 0.8740-0.8745 (98+)
|
0.6290-0.6294
|
| Cam lifter clearance
|
|
0.0010-0.0027 (95-97), 0.0009-0.0026 (98+)
|
0.0007-0.0027
|
| Cam lifter collapsed gap
|
|
|
0.19-0.43 in
|
| Cam rocker arm ratio
|
|
|
1.8:1
|
| Cam lobe lift
|
|
At 0 lash: 0.35 (95-97 intake primary), 0.036 (95-97 intake secondary), 0.31 (95-97 exhaust), 0.245 (98+ intake & exhuast)
|
0.188 in
|
| Cylinder head warpage limit
|
0.006 overall
|
|
|
| Cylinder head combustion chamber vol
|
|
|
43-46 cu cm
|
| Valve lift
|
|
0.35 intake 0.31 exhaust (95-97), 0.405 both (98+)
|
|
| Valve clearance at room temp
|
|
0.004-0.007 (98+ intake), 0.011-0.013 (98+ exhaust)
|
|
| Valve head diam
|
|
1.26 intake 1.10 exhaust (95-97), 1.53-1.54 intake 1.33-1.34 exhaust (98+)
|
1.26 intake 1.02 exhaust
|
| Valve stem diam
|
|
0.2373-0.2379 intake 0.2366-0.2372 exhaust (95-97), 0.3159-0.3166 intake 0.3148-0.3156 exhaust (98+)
|
0.2350-0.2358 intake 0.2343-0.2350 exhaust
|
| Valve stem clearance
|
|
0.0007-0.0025 intake 0.0014-0.0032 exhaust (95-97) 0.0008-0.0027 intake 0.0018-0.0037 exhaust (98+)
|
0.0007-0.0027 intake 0.0017-0.0037 exhaust
|
| Valve seat max face runout
|
|
0.0014 (95-97), 0.002 (98+)
|
0.001
|
| Valve spring free length
|
|
1.70 (95-97), 1.86 (98+)
|
1.84
|
| Valve spring installed height
|
|
1.35 (95-97), 1.42-1.54 (98+)
|
|
| Valve spring pressure opened
|
|
|
153 lb at 1.18 in intake & exhaust
|
| Valve spring pressure closed
|
|
|
51 lb at 1.57 in intake & exhaust
|
| Valve face angle
|
|
91 deg (95-97), 45.6 deg (98+)
|
45.5 deg
|
| Valve seat angle
|
|
90 deg (95-97), 44.6 deg (98+)
|
44.75 deg
|
| Valve seat width
|
|
|
0.043-0.055 intake 0.055-0.066 exhaust
|
| Valve seat max runout
|
|
|
0.001
|
| Cylinder block bore diam
|
|
3.3386-3.3390 (class 1), 3.3390-3.3394 (class 2), 3.3394-3.3398 (class 3)
|
3.2440-3.2445 (class 1), 3.2445-3.2449 (calss 2), 3.2449-3.2452 (class 3)
|
| Cylinder block max out-of-round
|
|
|
0.0008
|
| Cylinder block max out-of-taper
|
|
|
0.0002
|
| Piston diameter
|
|
3.3374-3.3378 (class 1), 3.3378-3382 (class 2), 3.3382-3.3386 (class 3)
|
3.2436-3.244 (class 1), 3.2440-3.2452 (class 2), 3.2444-3.2452 (class3)
|
| Piston to bore clearance
|
|
0.0008-0.0016
|
0.0005-0.0009
|
| Piston ring 1 end gap
|
|
0.010-0.020 (95-97), 0.012-0.020 (98), 0.010-0.011 (99+)
|
0.004-0.010
|
| Piston ring 2 end gap
|
|
0.012-0.020 (95-97), 0.012-0.020 (98), 0.010-0.011 (99+)
|
0.011-0.016
|
| Piston ring oil end gap
|
|
0.016-0.055 (98), 0.015-0.066 (99+)
|
0.006-0.025
|
| Piston ring 1 side clearance
|
|
|
0.0015-0.0029 (standard), 0.0034 (service limit)
|
| Piston ring 2 side clearance
|
|
|
0.0015-0.0033
|
| Piston ring oil side clearance
|
|
|
Snug fit
|
| Piston pin diam
|
|
0.8119-0.8120 (white color code marked A), 0.8120-0.8121 (red color code marked B), 0.8121-0.8122 (blue color code marked C)
|
0.8272-0.8273
|
| Piston pin bore diam
|
|
|
0.8270-0.8272
|
| Piston pin clerance
|
|
0.0004-0.0006
|
0.0001-0.00003
|
| Crank max out-of-round
|
|
0.0003
|
0.0006
|
| Crank max taper
|
|
0.0003
|
0.0004
|
| Crank main bearing oil clearance
|
|
0.0004-0.0023
|
0.0010-0.0018 (desired), 0.0019 (service limit)
|
| Crank main bearing undersizes
|
|
0.0008-0.010
|
|
| Crank main bearing journal diam
|
|
2.2827-2.2835
|
2.479-2.480
|
| Crank endplay
|
|
0.003-0.012
|
0.004-0.009
|
| Connecting rod journal diam
|
|
1.8460-1.8468 (95-98), 1.7279-1.7287 (99+)
|
1.967-1.968
|
| Connecting rod bore diameter
|
|
0.8106-0.8114 (pin)
|
2.0872-2.0879 (crank), 0.827-0.828 (pin)
|
| Connecting rod max out-of-round
|
|
0.0003
|
0.0006
|
| Connecting rod max out-of-taper
|
|
0.0003
|
0.0004
|
| Connecting rod bearing oil clearance
|
|
0.0006-0.0027
|
0.001-0.0025
|
| Connecting rod bearing undersizes
|
|
0.0008-0.010
|
|
| Connecting rod length center to center
|
|
|
5.435-5.448
|
| Connecting rod to crank side clearance
|
|
|
0.0039-0.012 (standard), 0.014 (service limit)
|
| Connecting rod to piston side clearance
|
|
|
0.0001-0.0007 (standard), 0.013 (service limit)
|