Aluminum inner fender sill plates

Last Updated on July 22, 2024 by Mutiara

Tools & materials:
9 ft of aluminum strips, 1 in wide, 1 mm thick Related Posts Ford EcoBoost engine The 1.6 L 3 cylinder turbocharged EcoBoost engine is an upcoming design in a number of Ford vehicles wearing the Read more Common Ford power steering issues Common Ford power steering issues Ford power steering pump with reservoir. The power steering system commonly found on most Ford Read more Ford MTX-75 transmission The Ford MTX-75 (Manual TransaXle), is a 5-speed transmission developed by Ford Motor Company for its larger engined front wheel drive models. "75" refers to Read more Ford Windstar modifications This page contains some modifications that were done to a Ford Windstar with a 3.8 Ford Essex engine for amusement. Read more 3M scotchbrite pads Alum polish such as 3M, Mothers, and Meguiars etc. A drill or rotary buffer to polish the fender plates. Can be done by hand, but it far more difficult. A handsaw or Dremel at hand to finish and round the corners.

This do it yourself article describes one detailing option that might cost you as little as $10 and just a bit of patience and a few simple tools. Detailing the engine bay is not a common activity as it’s usually lower on the priority list than exterior and performance.

Table of Contents

Procedure

Measure the length of the fender mount rail and cut the strip to the desired length.
Mark on each strip the spots of the fender bolts, you can use a nail for this.
Drill the 3 bolt holes on each strip; make the holes a bit larger so you can adjust the location of the strips when you mount them.

Trim the ends of each strip to the desired shape, a ¼ circle looks ok.
Remove the fender bolts and test install each strip, if ok continue with the next step.

Polishing

Use some 400 fine grit sandpaper to remove all the scratches, wet sanding works best and faster.
Follow this with 600 then 800 grit.
When the surface is smooth you have 2 choices, polish to a mirror like surface or just leave a clean aluminum look.
If you want the alum look just use the scotchbrite pad to finish the surface, always move it in a straight line.
If you want a mirror like look use the aluminum polish either by hand or using a drill or Dremel.

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Procedure

Polishing

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