Ford ZX2 water pump replacement

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Removal

New ZX2 water pump.
  1. Drain the cooling system.
  2. Raise the vehicle.
  3. Remove the splash shield.
    Zx2 waterpump1.png
  4. Loosen the bolts retaining the water pump pulley. Sometimes a visegrip with chain may be required to keep the water pump pulley from spinning, this can usually be purchased at most auto parts stores.
    Visegrip chain.jpg
  5. Remove the drive belt.
  6. Remove the 4 bolts that hold the A/C compressor and position it out of the way.
    Zx2 waterpump2.png
  7. Remove the water pump from the middle timing belt cover.
    Zx2 waterpump3.png

Installation

  1. To install, reverse the removal procedure.
    Zx2 waterpump4.png
    Zx2 waterpump5.png
  2. Fill the cooling system.
  3. Start the engine and check all hoses and connections for leaks. Allow the engine to warm up so that the water thermostat opens.
  4. Stop the engine. Top off the coolant recovery reservoir as necessary to maintain minimum cold fill level.

Also see

  • Ford Escort & ZX2 section for the entire index of all Ford Escort and ZX2 related articles.