Dodge Neon spark plug replacement
From Mechanical Database
To change the spark plugs a 3/8 in ratchet will be required, a 5-6 in extension, and a spark plug socket. Preferrably with the protective rubber inner-boot to avoid chipping or cracking the insulator, this also helps retain the spark in the socket during removal.
- First gap the new plugs.
- Stick the .035 wire between the electrodes and run it through. It should slide through the gap with little resistance, if any. There should be no room(or like a 1/2 a hair's width) between the gapper and the electrodes.
- If you have to adjust the gap, use a small screw driver or a small hammer and gently tap the electrode until the gap is .035.
- Remove spark plug wires from plugs (pinch-twist-pull).
- Remove old spark plugs
- Put socket on extension, put extension on ratchet, put ratchet in spark plug hole, over spark plug, and remove. You may have to flip a little switch or twist a small knob at the top of the ratchet to reverse it.
- Take new plugs and put a thin coat of anti-sieze on the threads.
- Put the plug in socket, reverse ratchet to clockwise mode. GENTLY screw in the plug.
- If anything feels stiff or binds, do not force it! The Neon head is aluminum and forcing the plug can lead to cross-threading. If it binds, remove the plug, check the threads for obstructions and try again.
- Once you have the plug hand-tight, re-install ratchet and tighten to about 20 ft-lbs or just give it a good 1/2 to 3/4 turn but don't apply excessive pressure as this will strip the thread and require removing the entire cylinder head to repair.
- Repeat the above for all the plugs.
- Smear some dielectric grease on the inside of the spark plug cable boot that attaches to the plug. Install wire. Repeat.