Dodge Neon SOHC engine removal
From Mechanical Database
Procedure for pulling the Neon SOHC motor. The following takes about 3 hours for one person.
- Remove the hood.
- Drain transmission fluid.
- Remove halfshafts.
- Remove battery and battery tray.
- The battery temp sensor will have to be disconnected from the tray.
- Drain and remove the radiator with hoses and fan attached.
- Remove air box, bracket, and intake.
- Unbolt the catalytic converter from exhaust manifold.
- Remove coolant overflow tank.
- Disconnect the rear O2 sensor near the alternator heat shield.
- Unbolt the ground strap from valve cover.
- Unbolt the power steering reservoir from the cylinder head head.
- Do not remove any power steering lines! Try to avoid disturbing them as this can sometimes result in leaks.
- Unbolt power steering pump from the bracket and lay it back behind the RF strut tower.
- Disconnect back up light on trans and ground strap.
- Separate harness at the 60 way connector (unbolt the bracket too).
- Disconnect the battery cable from starter.
- Unhook the clutch cable.
- Unhook the shifter cables from trans and trans bracket (don't loose the clips).
- Disconnect the heater hoses from lines above the trans.
- Disconnect the throttle cable from the throttle body and bracket.
- Unbolt the power hop damper at the crossmember.
- Remove the front motor mount through bolt.
- Support the right side of the motor with a jack.
- When supporting parts of the engine or trans with a jack, try to use a piece of wood in between to spread out the pressure and avoid creatingany dents or scratches.
- Remove the right side mount with purge solenoid.
- Hook the chain for hoisting out the engine through the mount bolt.
- Let the motor down so the through bolt is sitting on the rail.
- Support the trans with a jack.
- Remove through bolt at trans mount
- Hook a chain to one of the trans mount bolts (not the through bolt).
- Hook chain to engine lift.
- Remove the jack.
- Rotate engine assembly clockwise slightly, so trans mount clears bracket
- Pull the engine out.
Notes for trans:
- The plastic 2.2L clutch alignment tool from Murray's works on the Neon motor.
- Make sure to use the Mopar fluid specifically for the Neon trans, as listed in the specs.